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Learn the secrets to Removing Rust From Cast Iron without toxic chemicals or harsh treatments. You’ll also learn how to clean and season cast iron, and LOVE your skillets and dutch ovens. 

a cast iron skillet with a heart drawn in salt

There are a few tools that every cook should have in their kitchen – a great set of knives, a heavy-duty stand mixer, a food processor, stainless steel nesting mixing bowls, a dutch oven, and a cast iron skillet.

Cast iron is one of those things that people either LOVE, or it scares the beejesus out of them because they don’t understand it. The common complaints people have against cast iron:
1) “it rusts”
2) “they’re heavy”
3) “I don’t know how to use it and food always sticks.”

Today, I’m here to convince you that cast iron rules and belongs in your kitchen!

Benefits of Cast Iron

  • Cast iron cookware is durable. It’s not uncommon to find people using the pans they inherited from their granny.
  • Many are made in the USA (Lodge brand)
  • It distributes heat evenly. And you can (and should) cook on lower heat using cast iron.  Lower heat = lower energy bills.
  • It can help add iron to your diet.
  • It cooks food beautifully. Roasted veggies and cornbread are 100% better when cooked in cast iron than something else. FACT.
  • It can go from stovetop to oven, to a campfire if necessary.
  • Once properly seasoned, you don’t REALLY have to wash cast iron. 

Removing Rust From Cast Iron

If you’ve ever passed over a rusty skillet at a thrift shop or garage sale, STOP! Those pans are not beyond repair and with a little elbow grease, they can become a family heirloom.

before and after photos showing how to remove rust from a cast iron skillet

Step One: 

Clean the skillet with soap and water. In my humble opinion, this is one of the last times your skillet should need soap.

a rusty cast iron skillet to show cleaning a cast iron pan

Step Two:

Give it a 10-minute steam bath in a 350-degree oven.

a wet cast iron skillet to show cast iron rust prevention

Step Three:

When it is dry, carefully remove the pan from the oven and pour a puddle of high-heat oil (see list below) and a generous helping of kosher salt into the center.

a cast iron skillet with olive oil and salt to show how to remove rust from a cast iron skillet

Using a rag you don’t mind getting dirty, paper towels, or pieces of newspaper, work the oil and salt into all parts of the skillet.  Pay special attention to the rusty areas. 

a hand using a paper towel to scrub salt into a cast iron skillet to remove rust

A cast iron skillet that has been seasoned

Pro tip: you can also use a potato cut in half to scrub the salt into the skillet. Potatoes contain oxalic acid which is a natural rust remover. Steel wool can also be used for removing rust from cast iron.

Light rust is called profile rusting. If you have a more stubborn rust situation, we’ll talk about that below.

Step Four:

Rinse the salt out of the skillet. Put it on the stovetop on medium heat with a small amount of high-heat oil, and work it around with another rag. I use a pastry brush. Let it heat and “cure” for about 5 minutes. 

Carefully wipe out the extra oil from the skillet using paper towels. Using another paper towel, work any remaining oil around to cover the entire surface of the skillet. Lightly oil the outside and the handle.

Make sure to remove all excess oil from the pan. There should be no puddling or obvious pooling of oil. Pro tip: if you leave too much oil on the pan, during the seasoning process in step five your pan will likely develop a sticky residue.

Step Five:

Flip the pan upside down and place it on the top rack of your oven. Bake for 90 minutes at 350 degrees. Some people may recommend putting down a piece of foil or a baking sheet on the rack under the skillet while it bakes.

If you removed all the extra oil like advised, this isn’t necessary. But if it gives you peace of mind to keep your oven extra clean then totally do it.

Pro tip: this will create some smoke in your kitchen. Make sure to turn on your vent hood and maybe crack a window to help. My husband has asthma and the odor does bother him so I will only season cast iron when he is out of the house.

Allow it to cool in the oven and then repeat step four and five until the surface is non-stick (1-4 total cycles depending on the state of the skillet when you started).

After round one in the oven:

a skillet showing how to clean and season cast iron

After round two in the oven:

a cast iron skillet showing cast iron skillet care

What is the best oil to season a cast iron skillet?

You’ll need a high heat oil for seasoning cast iron. A few of the oils that are considered safe at temps over 300 degrees F are:

  • Almond
  • Avocado
  • Canola
  • Coconut
  • Grapeseed
  • Safflower
  • Sunflower
  • Vegetable

Depending on your dietary needs (specifically, AIP, paleo, and Whole30), some of these oils may not be considered a good choice.

How to Remove Excessive Rust From Cast Iron

Option 1: If the rust is REALLY stubborn, put the skillet in the oven on the self-clean cycle. This will strip everything from the pan and give you a blank slate to reseason.

Then wash with hot soapy water and follow steps four and five.

Option 2: You can also submerge it in a sink with 50% water and 50% white vinegar. Soak for 1-8 hours. Then wash with hot soapy water and follow steps four and five.

Option 3: Fill the skillet with regular Coke and let it sit overnight. Then wash with hot soapy water and follow steps four and five.

How to Cook In Cast Iron

Cast iron can be used for most dishes, but acidic foods such as vinegar and tomatoes should be avoided as they can eat away at your careful seasoning.

Never put food in a cold cast iron skillet. You’ll always want to preheat your cast iron over medium-low heat for a few minutes.

Before adding food you’ll need to brush some sort of fat (oil, butter, bacon grease, etc.,) on the cooking surface to help keep the pan non-stick. 

One of the amazing benefits of cast iron is that you can start it on a burner and then pop it in the oven. We use that method for our Whole30 + Paleo Frittata. Cast iron is the ultimate tool for one-pan meals.

a potato, salt, and olive oil with three cast iron skillets that have been seasoned

Cleaning a Cast Iron Pan After Use

After your delicious meal of Blistered Shishito Peppers, you can simply let the pan cool a bit and then wipe out any leftover oil with a paper towel. That’s right – no need to scrub, rinse or wash the skillet with soap and water. 

You worked really hard to season your skillet. Soap will remove the careful seasoning and is not necessary. Never soak your cast iron or god forbid put it in the dishwasher!

I don’t think I have to explain to you how amazing it is to have one less dish to wash! Imagine whipping up a batch of Whole30 Skillet Fried Potatoes for brunch knowing that you don’t have to wash that dish.

Occasionally, the cooking process will leave some stuck on food that can’t be removed by gentle wiping. In that case, rinse the skillet under water and gently scrub it with a soap-free brush.

Lodge even makes a handy little chainmail wire scrubber specifically made for cleaning cast iron.

If you have to clean cast iron with water you’ll want to thoroughly dry your skillet and then quickly reseason it. This can be as simple as wiping a bit of oil into the pan and putting it on a warm burner for 10 minutes.

If your oven is still warm/hot from cooking, pop it in there after adding some oil and let it sit until the oven has cooled.

Routine Cast Iron Skillet Care

If you notice that your skillet is becoming less non-stick, follow steps 4 and 5 above to create an extra layer of seasoning on the cooking surface.

To save time and money, this is best done right after you’ve used the oven for cooking a meal. Or even while you’re using your oven for something else like baking bacon in the oven.

Example: you just made a batch Simple Shepherds Pie With Turkey. Once the food has been dished up, wipe the skillet out with a paper towel or clean kitchen rag. Apply a small amount of high heat oil to the skillet and buff it into the cooking surface with a clean paper towel.

Pop the skillet back into the still-warm oven and keep it there until it fully cooled. Routine cast iron skillet care and upkeep like this will keep your skillet in prime fighting shape. Or, you know, cooking shape.

Cast Iron Rust Prevention

Cast iron can be prone to rusting if stored improperly or put away before it is fully dried. Certain climates (coastal conditions and humidity) may require you to repeat steps 1-5 occasionally if profile rusting develops.

Storage: if you stack skillets in your cupboard, place a paper towel or piece of newspaper between each skillet. This prevents chipping and rust spots developing from skillet to skillet contact. 

When To Throw Out Cast Iron

As durable as cast iron is, there are some pieces of cookware so mistreated that they are beyond repair and unsafe to use. Your cast iron should be tossed if there is deep pitting on the cooking surface, or there are cracks or chips in the pan.

Cast Iron Skillet Recipes

Now that you have a gorgeous seasoned skillet, let’s get cooking!

3 stacked cast iron skillets with onion, salt, and a potato

5 from 28 ratings

Removing Rust From Cast Iron {How to Season Cast Iron}

Prep: 15 minutes
Cook: 4 hours
Total: 4 hours 15 minutes
a cast iron skillet with a heart drawn in salt
Learn the secrets to Removing Rust From Cast Iron without chemicals or harsh treatments. You'll also learn how to clean and season cast iron and love cast iron.

Ingredients 

  • 1 cast iron skillet
  • 1 high heat oil
  • 1 kosher salt
  • paper towels or newspapers

Instructions 

  • Clean the skillet with soap and water.
  • Give it a 10-minute steam bath in a 350-degree oven.
  • When it is dry, carefully remove the pan from the oven and pour a puddle of high-heat oil (see list below) and a generous helping of kosher salt into the center.
  • Using a rag you don't mind getting dirty, paper towels, or pieces of newspaper, work the oil and salt into all parts of the skillet.  Pay special attention to the rusty areas. 
  • Rinse the salt out of the skillet. Put it on the stovetop on medium heat with a small amount of high-heat oil, and work it around with another rag. I use a pastry brush. Let it heat and "cure" for about 5 minutes. 
  • Carefully wipe out the extra oil from the skillet using paper towels. Using another paper towel, work any remaining oil around to cover the entire surface of the skillet. Lightly oil the outside and the handle.
  • Make sure to remove all excess oil from the pan. There should be no puddling or obvious pooling of oil. Pro tip: if you leave too much oil on the pan, during the seasoning process in step five your pan will likely develop a sticky residue.
  • Flip the pan upside down and place it on the top rack of your oven. Bake for 90 minutes at 350 degrees. Some people may recommend putting down a piece of foil or a baking sheet on the rack under the skillet while it bakes.
  • If you removed all the extra oil like advised, this isn't necessary. But if it gives you peace of mind to keep your oven extra clean then totally do it. Pro tip: this will create some smoke in your kitchen. Make sure to turn on your vent hood and maybe crack a window to help.
  • Allow it to cool in the oven and then repeat step four and five until the surface is non-stick (1-4 total cycles depending on the state of the skillet when you started).

Notes

You can also use a potato cut in half to scrub the salt into the skillet. Potatoes contain oxalic acid which is a natural rust remover. Steel wool can also be used for removing rust from cast iron.

Additional Info

Course: How To
Cuisine: How To
Tried this recipe?Mention @sustainablecooks or tag #sustainablecooks!

 

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About Sarah

Helping you serve up budget-friendly sustainable recipes with a side of balanced living.
Come for the food. Stay for the snark.

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95 Comments

  1. I am trying to fix a heavily rusted (surface rust only). My question is, does the item have to be completely rid of rust before the steam bath process? Is a little surface rust ok?
    Thank you for your time.5 stars

    1. The steam bath is more to dry it to get it ready to start seasoning. And you don’t want to season until it is free of rust.

      If it’s heavily rusted, I have put skillets in my oven on the “oven clean” cycle before and REALLY taken it down to nothing. It’s a lot more to season but you’re starting from a totally fresh surface.

  2. I took it out the oven and just the sides had a sticky residue the bottom of the pan was great! 
    What do I do for the sides? 

    1. Hi Lila, sticky generally means there was a bit too much oil (or whatever fat you used) left before baking. You can try baking a few more times.

      What fat did you use?

  3. This is great! All your photos show a cast iron pan that is cast iron in and out. Does this work with a Dutch oven? (Staub, cast iron inside, not outside). We use it all the time and love it, but I am starting to see the inside take a beating and I would love to be able to care for it appropriately! 

    Thank you! 
    Danielle

    1. Danielle, I have used it on a pure cast iron dutch oven before and it worked well but took a lot more seasoning because I found it was more porous.

      If you mean a dutch oven with any enamel coating, I would NOT recommend this method.

      1. Thank you! I did mean one with an enamel coating. I am having a hard time figuring out how to clean it. Thanks for this though – we have other cast iron pans that will be in our family for a long time since we now know how to care for them! 

      2. What part needs cleaning? Is the inside enamel and the outside cast iron? It may be easier to send me a photo of (sarah@www.sustainablecooks.com) and we can hammer it out via email. I’m happy to help where I can!